Thought thinkgs were going to well with this little car....
The Akaroa Curse has struck again!.....
The good news is,, that the 2" blocks were perfect for it, although the 120Y has a horrid locator setup, with like a Ø35mm locator.
I had to bore 1.5" in one side of the blocks, on the other side, I had to offset position some Ø30mm alloy discs to locate, and fixed these with M8 button heads.
The thing was a bitch to put back together, as think I positioned the locator disc incorrectly, ie its out of whack with the bottom hole offset by about 5mm, so was real hard to pull up / locate, but being friday night, and I had to go to setup a marquee for the masters games (playing football in the rain all weekend
) I impatiently dropped it on its wheels and drove up the drive. the thing must have 'settled' have way up, and thats when the problems started. ther was a kind of hissing noise, then a grind noise. so I stoppped, I then drove about 20m and heard all sorts of grinding and shuddering (only when car was moving) and there was a real reluctance for the car to move. I managed to tip toe it back down the driveway to the same knocking/grinding/shuddering noise, and park it up. I can't look at it till sunday night.
My diagnosis, is that it is something to with the drive shaft, it has either rammed hard into the back of the gearbox, and has all but bound in the output seal assembly, or is severely misaligned, or worse yet 'failed' under one of the previous scenarios, by either bending, or failing a coupling.
When I did the manual conversion, I found the drive shaft to be a tad too long, ie it took a bit of effort to get it over the spigot on the diff head connection, so really I only have about 3-5mm free play in the length, so if diff has moved forward, than the likely situation is that the front of the drive shaft has punched into the back of the gearbox.....
I just hope that it is as easy as realigning the rear end & modifying the blocks to get everything back to normal, and drive shaft isnt shot....... wish me luck!