oh wow, what a nice build... you'll easily make 400whp with this
I made 380+whp with my old CA18 in my silvia @~20psi
(JE 8.5 84mm pistons,total seal rings, stock crank and intake manifold, ARP bolts, HKS headgasket, crower rods, tomei 260 procams, tomei valve springs and cam gears, power enterprise timing belt, new oil/water pumps, new VG lifters, 3 angle valve job, ported 8 port head, Greddy turbo manifold, T3/T04E 50Trim w .63 A/R Turbine, 32mm Tial wastegate, haltech e6k, 550's, walbro, blitz nur spec R, too many things to mention, i get sick thinking of the money that could have been used to put towards a down payment on my house haha)
my limit was my injectors.. if i had went to 720's and could run 25psi (about the limit of that journal bearing trubo and small turbine housing) i think i would have crossed 400whp... i broke in my engine at 10psi making 258whp and flogged it hahah not sure if it hurt or helped it, but my JE's never slapped around.. i did have some blow by though at high boost - total seal rings my but.
I finally melted a piston when a $10 injector clip came off or never got put back on when tinkering and #3 leaned out and melted the piston.. put in a STOCK DE block with stock DET pistons and ran the same setup on 1bar/15psi till i sold the car and she was still an animal! these CA's are strong lil buggers
As per the wastegate, if when you hook it up it sounds anything like my CA when i first started it up you know your wastegate is hooked up wrong.. here is my old CA:
http://www.bezman.com/ca19det/ca19_startup.WMV" onclick="window.open(this.href);return false; - this was after my 3rd or 4th start up (my setup actually looked allot different when finished - see above) that gargling sound is the vacuum line on the top opening the wastegate off-load. eventually, I had only one line going to the side of the external wastegate from the boost controller profec B boost solenoid IIRC.
gotta dig up my old car threads and see what i can find..
BUT based on your parts list, choice of turbos and forged internals, once the nistune can handle the injectors your are going to need, you'll be hitting 400whp like nothing.. CA's fromy limited experience usually need 20% bigger injectors than SR's or other 4 bangers, i dunno if it was my crappy tuning